Tips to Control Corrosion of Metal Parts

Corrosion is metal’s worst enemy, and its most common form is rust. Corrosion deteriorates metal due to environmental interaction and has various negative effects. Metal corrosion is a natural phenomenon that combines three factors- moisture, a metallic surface, and an oxidizing agent known as an electron acceptor.

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What is Corrosion?

A chemical reaction from the surrounding environment causes corrosion. Rusting is the most common form due to a chemical reaction between iron and oxygen, known as oxidization. Metal corrodes due to various factors, like exposure to moisture, wind, and electrical currents. Different types of metal have other electrochemical properties, which determine the corrosion types they are vulnerable to. For instance, iron is susceptible to rust from moisture, while copper degrades due to the weather’s effects.

Every metal is susceptible to corrosion; however, it is possible to slow down, manage, or stop it. Engineers should adopt a corrosion control method during the design process to prevent corrosion in metal parts, while manufacturers must apply protective corrosion barriers. On the part of users, it is necessary to take preventative steps to extend metal parts’ lives.

This means it is important to take preventive measures at every stage: designing, manufacturing, finishing, and maintenance. There are many ways to prevent corrosion; below, we’ve compiled some common and helpful ways to avoid it.

Tips to Prevent Corrosion of Metal Parts

  • Design Modification

The first step to control corrosion is at the initial design engineering stage. The part must be designed to reduce pollution and improve durability. To prevent the region from deteriorating in the future, it must be prepared to avoid trapping dust and water and eliminate open gaps.

  • Protective Coating

Applying a protective coating is a cost-effective way to increase the longevity of metal parts. This is because the coat acts as a layer of protection and stands as a physical barrier between the metal parts and oxidizing elements in the environment.

The most common practice adopted by manufacturers to guard against corrosion is galvanization. It is a process of coating the metal part with a thin layer of zinc. Another way is powder coatings, which can seal the part’s surface to protect against corrosion.

  • Cathodic Protection

Cathodic protection protects against galvanic corrosion and is commonly used for steel pipelines, water heater tanks, or ship hulls. It involves using an outside course of electrical current to overpower a corrosive current partially. Another way of cathodic corrosion protection is using a sacrificial anode by connecting a small, reactive metal to the intended metal part.

  • Environmental Measures

Corrosion is the result of many environmental factors. This means certain measures must be taken to control the environmental impact and the unwanted reactions. These include simple steps like minimum exposure to rain or seawater. Some complex measures include holding the amounts of sulfur, chlorine, or oxygen in the surrounding environment. When the object/part is not in use, could you keep it in a clean and dry place?

These are a few measures to be taken by the engineers and manufacturers; however, these measures are nothing without ongoing maintenance and monitoring. Therefore, proper care is crucial for users to prevent metal from corrosion. Metal corrosion leads to a severe decline in metal products’ functionality and aesthetics, making them unsafe to use.