Shearing is the process of cutting a piece of metal sheet by applying a high-pressure tool on the metal instead of burning or melting it. A shearing machine has rotary disks and blades to cut hard iron sheets and metal bars. Every metal shear uses the same cutting technique – fixing an upper and lower edge with an adjustable clearance separating them. A force is applied to the upper edge, forcing the lower edge to cut the metal.
Metal shears are one of the most critical and diverse tools used in industrial applications for years. These machines can cut different types of metals with ease and accuracy. Some commonly used shearing machines are Hydraulic Alligator, Bench, Guillotine, Power Shears, and Throatless Shears. These machines have a complex maintenance procedure, and their smooth running demands full-proof planning and preventive maintenance plans. Here are some great tips for maintaining your shearing devices-
Adherence to Machine Guidelines
Understanding your machine’s function and design is essential, ensuring it is operated according to the manufacturer’s specifications. Each shear is designed to cut metal of a particular thickness and width. But if you try to exceed those limits, you could damage your shearing machine and lose out on the warranty claim you may have. Moreover, make sure a specialist operator performs all of the operations.
Lubrication and Servicing
The shearing machine keeps working in perfect order when proper lubrication is done frequently. All the appropriate fittings and oil moving parts must be properly greased for smooth running. The maintenance schedules need to be followed strictly, and a keen observation should be there to check the requirement of any service desired for the machine. When considered, these factors carefully increase the longevity of the device.
Follow Safety Instructions
An operation outside the purview of the safety instruction manual shall strictly not be performed on the machine. Even the best of the shearing devices can fail when they are overloaded beyond OEM’s parameters. Furthermore, regularly check all safety switches, wires, buttons, and fuses to ensure your machine is safe to use. Also, always switch off the power of the device after use. Additionally, maintain cleanliness in the device and clean any metal trimmings that might get stuck inside it to ensure proper functioning and avoid hazards.
Pre-Scheduled Maintenance Plan
To ensure the working of a shearing machine, develop a maintenance schedule beforehand and list the maintenance procedures for each part of the machine. Keep a constant check on the oil levels inside the motor bearing for efficient machine working. Additionally, have a thorough knowledge of shearing machine troubleshooting and various other issues that can arise unexpectedly and how to deal with them.
Quick Repairs and Adjustments
It is necessary to repair or adjust the parts immediately that show signs of damage, wear and tear, have become obsolete, or are found with out-of-adjustment conditions. Often, disregarding the elements demanding simple repairs can lead to catastrophic failures. Addressing the issues of repairs or minor adjustments on time are some of the simple tasks that can keep up your shearing machine’s productivity and help you accomplish your goals. Moreover, timely repairs help you save replacement costs, which are less expensive than the cost of correcting the damage due to negligence.
